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Reduced seismic design load requirements are possible with less weight. Call Us Today 801.326.1016 Precasting The Future Residential Commercial Public Entities INDUSTRY-LEADING PRECAST CONCRETE PRODUCTS & SERVICE At Harper Precast, we manufacture quality precast concrete products and provide the best customer service within the precast industry! Our precast concrete wall panels are fabricated in thickness as required for the specific project and typically in widths of 8 to 14 feet and in various lengths. . Required fields are marked *. At ATMI Precast we pride ourselves on our ability to manufacture quality precast concrete products that will stand the test of time. Our Prestressed concrete products include, Prestressed T-beam which is used together with a concrete filler block to make a beam and block flooring system. Benefits of Hollow Core Slabs include: Fast installation Reduced costs and labor Sound-proof and fireproof Low-maintenance High load-bearing Bearing pad is supplied by Forterra Structural & Specialty Products and placed on the bearing foundation walls. Taracon Precast's double tees are the ideal solution for construction projects that require strength, beauty, & flexibility with superior load bearing capacities. INSTALLATION by Forterra Structural Precast, 511 E John Carpenter Freeway, Irving, Texas 75062, United States. End blocks are formed with (and protrude from) the deck and run along the panels width. A tilt-up concrete wall is typically cast on the building'sconcrete floor slab or a nearby casting surface. The Precast Concrete Manufacturers Association can find answers and solutions to your design or technical challenges from our diverse manufacturer member base. Our precast hollowcore floors are available in sections 150, 200 and 250mm deep. Post-tensioning: Each end block has an opening along the panel width for post-tensioning after the floor is installed on the bearing walls. Our experienced team will work within your specifications to deliver the exact precast concrete floor or ceiling planks and panels required for each individual project. - 10" Thickness option. Thank you for your comment! Beam and block: This type of construction is typically used at ground floor level, although it is also suited to upper floor applications in a wide range of markets and building types. Your email address will not be published. . Taracon Precast's precast hollowcore panels increase the total efficiency of any construction project while reducing costs and time to completion. 2. Tel: 952- 890-4444. Test results are provided courtesy of Peter Gorgas, E.I.T., of Northeast Precast LLC in Millville, N.J. The price for structural precast concrete may start at $50 per linear foot for a 15-foot span and go up to $100 per linear foot for a 30-foot span. Our precast concrete floor panels are an increasingly popular choice for engineers, builders and contractors overseeing a wide variety of projects. Updated June 22, 2020. Photos courtesy of Northeast Precast LLC. Faster construction and more. Hollowcore: This is the most common, efficient and flexible pre-cast floor solution and can be used in just about all building types, such as a garage. Wilco is one of a handful of precast companies which have been certified by Concrete NZ, whose standards for quality precast concrete . Easi-Set Buildings are completed with all-precast floors ready to set on a prepared gravel base. In need of planks in naples Florida for a single family home. Solid Shear Wall Panels Primarily used for floors and roof decks, Hollow Core is a precast slab of prestressed concrete designed for greater structural efficiency. Special engineered mix designs allow for use of lightweight or normal weight concrete with compression strengths up to 6,000 pounds per square inch. Web: . Come explore the benefits of this cutting-edge floor system and discover how T-SLAB could reshape your future projects. Precast Hollowcore & solid floors Excellent sound-reducing qualities, durability and inherent fire resistance make our hollowcore slabs the solution of choice for apartments, care homes, hospitals and commercial projects. Precast concrete panels cost you $160 to $350 per square meter on average, which is less than poured concrete techniques, but the real savings are in labour, maintenance, and energy. One of the biggest hurdles we face in the marketplace is the lack of awareness around precastand its intrinsic benefits. Overview Oldcastle Infrastructure's precast concrete slabs are offered in a variety of sizes and are flexible for us in a multitude of flooring and foundation applications. YEARS IN BUSINESS. If you have anymore questions, please let me know. The standard 4 thick floor slab may be poured equal to the height of the footer beam, eliminating the need for an additional screed board, saving time and money in the construction process. There is a great need for a durable precast concrete floor structure that is lighter, stronger and more energy . The panels have steel channel along their perimeter complying with ASTM A 36. Whether produced as prestressed or conventionally reinforced, Nitterhouse structural slabs are available in various lengths and sizes perfectly suited for your design application. Home; Easi-Set Building are available with or without a floor, and can be set on poured foundations, even over existing equipment. to 16 in. Slender width panels or panels with . Molin's shear wall panels can be part of a total precast solution or as a standalone product incorporated into any structural system. The site needs to be prepared to allow access for a 65-ton crane and 45' trailer and semi. Related products. Precast's many advantages, especially speed, took center stage on-site. Our NiCore hollow core concrete is a precision-manufactured, precast/prestressed concrete plank produced with high-strength (5,000 psi minimum) concrete. Panels carry the weight of the building themselves and truss and stress both foundation and roof. After each increment of weight was applied, deflection was measured again, the plank was inspected at mid-span for cracks, and the strands were checked at the end of the plank for slippage. That amounts to a six to seven hundred square foot area that in the usual building setting is a slab of concrete poured on an underlying . Precast flooring alternatives are normally designed by an engineer and installed by builders or specialist subcontractors. Our product options give you the design flexibility you need while reducing your lead time. Slope topping slab from 6'' to 3'' toward front of garage for proper drainage. When steel and concrete are fused . To proceed with the order, simply sign and return the ''Agreement'', found on the last page of the proposal. Comment * document.getElementById("comment").setAttribute( "id", "a33f0e41ca2a485126b060d7ae23a103" );document.getElementById("b867a2f8bc").setAttribute( "id", "comment" ); Save my name, email, and website in this browser for the next time I comment. Slope topping slab from 6'' to 3'' toward front of garage for proper drainage Place control joints directly above Precast Garage Floor keyway joints. NiCore precast concrete floors and ceilings offer superior durability and natural sound attenuation that contributes to an overall safer and quieter living or work environment. Swales Precast Inc. has been in business since 1977 providing quality precast concrete products for northeast Iowa. Most professional liability insurance NOW excludes coverage for EIFS damage. When the building slab is ready, a Speed Fab-Crete crane lifts each wall panel into place. Be the first to know when a new issue is available online. Download the PRECAST HOLLOWCORE brochure below for easy to read span tables to see how this product can save you time and money on your next project. Place control joints directly above Precast Garage Floor keyway joints. For added strength, prestressing strands are cast into the panels during production. Architectural precast concrete panels, structural & non-structural, Precast concrete walls for all building applications, loadbearing, Precast thin brick veneer concrete panels, structural, Precast concrete highway & embankment retaining walls, which meet TXDOT specifications, Precast concrete roof panels & floor panels, Precast concrete "safe" rooms, halls & closets for stormy weather, Precast concrete wheel stops, benches, tables, and splash blocks, Precast arch-box units, clear spanning 12' to 48', for bridge systems, which meet TXDOT specifications. What is cost of system relative to conventional framing? When cured, normally in seven days, the panels are lifted off the casting beds, cleaned, inspected, and made ready for shipment. Finished panels are hoisted by crane onto our custom-built lowboy trailer trucks for safe and timely delivery to your job site. The structural design eliminated tall, heavy spandrels that are traditionally associated with parking structures, replacing them with an open, lightweight . The smaller buildings come fully-assembled. Design and Manufacturing specialists specialising in retaining walls, block and beam and designed precast solutions. Hollowcore floor planks are precast concrete elements with continuous longitudinal voids providing an efficient lightweight section. Precast concrete Hollowcore Plank systems come in a variety of thicknesses and can be engineered to take into account required jobsite blockouts and connections, our design team can set out the parameters to take into account all of your specific project needs: Lafarge Precast Concrete Hollowcore. This prefab panel, prefabricated in the factory, is generally completed on site by placing concrete into the ribs and upper concrete casting: a sort of a disposable . The panels are load-bearing so no costly steel pre-construction is needed. Slabs are cut to length to assure dimensional accuracy and smooth end finish. A look at traditional and new precast floor systems. Hollowcore floor systems have many advantages that have made them the backbone of sustainable, durable precast concrete building components. This is consistent with previous independent tests by the Construction Research Center at UT-Arlington. The Easi-Span floor system is a floating foundation that is post-tensioned for added strength and durability. About Search Results. When grouted, the shear key between adjacent planks ensures that the individual planks behave similarly to a monolithic slab. Wall Panels; Thin Wall Panels; Stairs & Landings; Structural; Beams; Columns; Floor & Roof Slabs; Insulated Wall Panels; . Once cured, it is tilted up and . This new floor system is currently being used in rebuilding work along the Jersey Shore, which took a direct hit from Superstorm Sandy in October 2012. Totally precast concrete floors are composed of units, which are totally cast at the plant. While panels may be cast from +/- 75mm in thickness, Panel Width and Height should be considered against risk of breakage with the processes and handling that a panel will go through from casting to handling transport and erection. Thank you! All overhead lines and other obstructions need to be moved prior to installation. Wall Panels. Box 400, Midland, VA 22728. Panels are mechanically connected along their lengths. For more information on product availability call (888) 965-3227 today. PreconstructionDesign BuildPrecast ConcreteGeneral ConstructionConstruction ManagementWarranty, AutomotiveMunicipalCommercial/IndustrialStorm SheltersEducationBridge SystemsState Highway Retaining WallsReligious Facilities, HistoryNPCA and APA Plant CertificationProfessional AssociationsNewsCareers, 1150 East Kennedale ParkwayKennedale, Texas 76060P (817) 478-1137F (817) 561-2544Einfo@speedfab-crete.com 2020 Speed Fab-Crete. The entire residential structure, excluding the slab on grade are made from plant-cast concrete panels. Floor Panels A completely new and innovative patented product that consists of a polished concrete floor panel system designed to be glued on to a new or retrofit construction project. Please allow 2 to 3 weeks from the day we field measure until installation. Since William L. Nitterhouse produced the first block of concrete back in 1923, weve continued to push innovation to develop an extensive product line through superior engineering and modern technology. T-SLAB Advantages Tindall Corporation These units are free spanning which does not require center support. Find a Precast Concrete Manufacturer to fit your design and build needs. The concrete stems extending between the end blocks are spaced 2 ft on center. NiCore precast concrete floors and ceilings offer superior durability and natural sound attenuation that contributes to an overall safer and quieter living or work environment. Our most recent application of this was a design using an integrated column and slab structure to optimise installation and reduce duration of construction. All Rights Reserved. For our prospective customers that are unfamiliar, it's our job to educate on the advantages of using precast and why it's a preferred material of choice. About Precast Concrete Beam & Block Concrete Flooring Hollowcore floors (also known as slabs or planks) are lightweight, efficient, and strong. These connectors are welded together once the panels are installed. Building with Hollowcore flooring is a well established construction method used throughout Australia and overseas. Recent changes to FEMAs flood zoning and insurance guidelines make it clear that we can no longer afford to rebuild with the inferior building materials of the past. None of the walls sustained structural failure despite 157-mile-per-hour winds. Vertical holes or channels may be manufactured per specification or cut in the field for plumbing, electrical conduit or any other utility runs. Precast slabs are available in balcony, stair landing and floor slab configurations to meet your diverse project requirements. We manufacture a variety of products for agricultural, residential and commercial use. BBB Rating: A+. The best way to contact an NPCA producer member is to visit precast.org/find. Waterproof the perimeter and seams prior to placement of concrete topping! Hollowcore planks may be used to produce a diaphragm to resist horizontal . Technical Information: Molin precast solid shear wall panels are manufactured in 8, 10, and 12 thickness. Precast concrete products. 3. (And for those of you more inclined to think in terms of cubic feet, there . Yes, this is a wide range, so let's break this down into more specific situations. Reveals, articulation, decorative accents, and mix designs are available to meet all your design requirements. . Additional waterstops, damproofing, and sealers can be used. Energy efficiency of insulated precast planks reduces heat loss and energy bills in commercial and residential construction, which may help contribute to project LEED points (see Figure 2). If needs change, the entire building can be disassembled and moved to another site. 10. 8" Thickness option. Hollowcore plank weighs less per square foot . Backfill foundation walls and compact soil as noted above. The Thomas Armstrong Group have continually grown and developed as a business since 1830. By Mohamed Mahgoub, Ph.D., P.E. Installable in just hours, AG precast concrete wall panels are Superior Walls products that are specifically designed and modified for use above . Do you have a dealer in Fairfield County CT? Product Availability. Slabs are available in 100, 120, 150, 200, 300 and 400mm thicknesses. The UK's leading manufacturer of pre-stressed Hollowcore Concrete Floors Use the usable space under your garage to make your ideal dream home complete!. Consult Forterra. You get an affordable, reliable and versatile hollow core plank (also known as dox plank) that offers a host of advantages over other traditional building materials. Your email address will not be published. There are lots of reasonsmostly advantageswhy one would precast, and we'll get into those, but the . As structural-architectural panels, they provide a cost effective solution to building enclosures. We understand that no two buildings are the same and we offer our clients flexibility with Design for Manufacture and Assembly (DfMA). Partially precast concrete floors are composed of a precast part & a cast in-situ part. autoclaved aerated concrete panels less more .layer & direction steel mesh in it, it is a cellular concrete molding panel , and it can not only be used as wall panel , but also roof panel , floor panel or exterior wall modeling. There, you can search by location and product. Composite floors. 254727628749 info@matrixprecast.co.ke. At each building, the Speed Fab-Crete precast concrete wall system apparently was unaffected by the Fujita scale "F-2 category" winds up to 157 miles per hour. Connections and voids: Connectors help distribute wind, seismic or any other lateral forces to the floor panels. Lengths of panels are generally limited to 12m and its standard width is 2.5m for handling and transport purposes. Forterra will provide the trucks for hauling and the crane for installation of the Precast Garage Floor suspended concrete slabs. Smaller and lighter columns and walls help to minimize the buildings foundation dimensions, or project footprint, and thus reduce project costs. Global Precast Panels Ltd. We are a Kenyan company specializing in the production of precast concrete panels and construction of prefabricated homes and structures as well. Website YP Ad Directions Video More Info. 5119 Catlett Road, P.O. Precast concrete is a construction product produced by casting concrete in a reusable mold or "form" which is then cured in a controlled environment, transported to the construction site and maneuvered into place; examples include precast beams, and wall panels for tilt up construction. Thank you for the comment Ross. Each stem has a depth of 6 in. Insulation: A 1-in. Thin wall panels are both lightweight and durable. The slabs are designed with prestressed concrete to add to the efficiency of the building. Precast, Prestressed Hollowcore Planking is used primarily as a floor, roof, mezzanine area or tilt-up wall panel in commercial, institutional and industrial buildings. The new panel system costs less and is more efficiently produced than traditional precast concrete floor systems. Currently our plant houses 20 production tables for the manufacturing of precast t beams, double tee construction, precast panel construction, columns, slabs, arches, and more. Because the pieces are easier to tilt on the truck, more space is available so more product can be delivered per shipment to the job site (see Figure 1). Precast concrete residences resist great hurricane wind forces and moderate seismic forces. With the new Tindall Superior Lightweight All-Purpose Beam (T-SLAB ), that revolution has finally arrived. NiCore hollow core concrete planks are custom produced in our state-of-the-art manufacturing facility and come available in depths from 6-16, permitting up to 50 Ft of clear span! Here, the average cost can range anywhere from $6 to as much as $15 per square foot. Make sure the top of foundation walls, or recessed ledge, are level and cleared of any debris, gravel, etc, so the Precast Garage Floor bearing is evenly distributed. to 3.5-in. Nauhria can work with you to achieve efficient precast design and planning. A proven precast, high-strength concrete building system produced in a certified manufacturing plant environment. Knightcore (Hollowcore) plank is a precast, prestressed, concrete plank manufactured by a precision, extrusion process, from zero slump concrete providing outstanding dimensional control and uniformity. When you specify an Easi-Span Building with a floor, it is an all concrete solution. Benefits of precast . A traditional concrete construction method of comparable size is substantially more expensive to build than a precast concrete panel home. Precast hollow floor units are found in different types of selections like box planks, beams, tee section, I beam sections and channel sections. Strictly composed of precast concrete and are at a minimum of 6" thick. Please visit precast.org/floorplank for the complete test procedures and results to compare the systems greater strength and durability with other building materials. The following types of precast concrete floors are available :-Precast hollow floors. The five-level, 104,000 square foot garage for university faculty features 10- by 30-foot precast concrete elements that incorporate slender precast concrete columns and spandrel beams. Easi-Span Buildings can be specified with or without a floor. Each stem has a depth of 6 in. Pour 3'' of concrete topping minimum onto the Precast Garage Floor. To help reduce flooring weight for transportation, erection and foundation loading, hollowcore precast concrete planks are cast with continuous circular voids running through the panels length. Pre-Cast Concrete Precast concrete is available in many shapes and sizes, including structural elements and unreinforced pieces. This underside finish is ideal for exposed ceiling applications and opens up additional creative options to bring your creative vision to fruition. Keep these bars aligned 2-1/2'' from outside of foundation wall. Structural metal studs are cast into the panels, enabling the precast wall panel and stud backup to be installed at one time by one crew. Concrete Products Ready Mixed Concrete Concrete Blocks & Shapes Retaining Walls. If you elect to do your own waterproofing, please contact us for instruction details. It consists of large walls and floor concrete panels connected in the vertical and horizontal directions. Successful load testing for several types of loading (distributed and concentrated) showed good system performance results. Bend the #4 bars extending from top of foundation at a 3'' radius over the top of the Precast Garage Floor, leaving enough clearance for the concrete topping to consolidate around the rebar. With many coastal areas of the Atlantic Coast incurring the greatest damage from the record-breaking hurricanes destructive force, rebuilding efforts must consider the most resilient building materials for sustainability, public safety and flood insurance (see Figure 4). Precast concrete is a construction product produced by casting concrete in a reusable mold or "form" which is then cured in a controlled environment. Precast wall panels can be customized to the architect's or owner's desire.

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